How to measure a bolt

Fixings & Build Guides

Start with diameter, length and head shape. Three practical checks before you look for a replacement.

Using ordinary hex and coach bolts, with pitch explained at the end if you need it.

Real Jones DIY coach bolt with a domed head, square neck, nut and washer
Recognise the shape: a coach bolt has a domed head and a square neck underneath.

An old bolt, a ruler and a set of callipers are a useful starting point. Write down the diameter and length, then check the head shape. A 10mm spanner does not mean you have a 10mm bolt.

Start simple. You do not need to measure pitch separately when the required thread is already confirmed by the specification or a known matching part. If it is uncertain, use the final section.

Need help identifying the part first? See our bolts, nuts and washers guide.

01
Across the threaded part

Measure the diameter

Measure across the outside of the threads, from crest to crest. Do not measure the head or the dips between the threads.

Realistic hex bolt with an orange diameter arrow spanning the outer thread crests, labelled d
Diameter (d): across the outer thread crests. Open the image for a closer look. Generated teaching illustration, not to scale.

Keep the calliper jaws square to the bolt. Record the reading, then confirm the nominal size against the product specification. For example, M8 is a nominal 8mm metric thread, not an 8mm head.

02
Where the measurement starts

Measure the length

For ordinary hex and coach bolts, measure from directly underneath the head to the tip. Leave the head height out.

Realistic coach bolt measured from the underside of its domed head to the tip, and countersunk bolt measured including its head
Coach bolt: under the head to the tip. Countersunk: include the head. Generated teaching illustration, not to scale.

Coach bolt

Start at the flat underside of the dome. The square neck is part of the measured length.

Flat countersunk head

Measure from the outer face of the head to the tip. The head is included because it sits flush with the material.

Also check the threaded length. Some bolts have a plain section of shank. The bolt length alone does not tell you how much thread is available.
03
Match the shape as well as the size

Check the head

Look at the head from above, then from the side. These six shapes help you describe what you have.

Top view above · Side profile below · Simplified drawings, not to scale

Hex head: top view and side profile

Hex head

Six outer flats. Turn the head with a spanner or socket.

Coach / carriage: top view and side profile

Coach / carriage

Smooth dome, no drive recess. Look for the square neck underneath.

Socket cap: top view and side profile

Socket cap

Tall cylindrical head. This example has an internal hex socket.

Button head: top view and side profile

Button head

Low, rounded top. This example has an internal hex socket.

Pan head: top view and side profile

Pan head

Slightly rounded top with short upright sides. Often seen on machine screws.

Flat countersunk: top view and side profile

Flat countersunk

Flat top with a tapered underside. Sits flush in a matching countersink.

Head shape and drive are different. A slot, cross or hex recess describes the tool fitting. “Flat head” here means a flat countersunk head, not a slotted drive. The drawings show example drives; check the one on your fixing.
Coach bolt side detail showing domed head, orange square neck and round shank

Two domes can hide different fixings

A smooth dome alone is not enough to identify a coach bolt. Turn it over and check for the square neck directly below the head.

Also match the neck to the original fitting. The threaded diameter does not tell you the neck size.

Note the finish and any head markings too. A similar-looking bolt is not automatically the same grade or suitable for the same job.

04
A normal bolt, a simple size

Example: M8 × 60mm coach bolt

Jones DIY M8 stainless coach-bolt range photograph with nut and washer; choose the correct pack option

M8 × 60mm

M8 means a nominal 8mm metric thread diameter.

60mm is the length from under the domed head to the tip, including the square neck.

Our M8 stainless coach-bolt range has a 60mm option. Check the length and choose either bolts only or the kit with nuts and washers.

View the M8 × 60mm coach bolt

Actual range photo, not a scale drawing. The linked option is bolts only; nuts and washers are included with the kit option.

Your replacement-bolt note

Keep the useful details together:

Coach bolt · M8 · 60mm under the head · stainless steel
  • Match the head and neck to the original fixing.
  • Check the amount of thread, finish and any specified grade.
  • Confirm the matching nut or threaded part.

Then compare the Bolts range. For a separate nut, check the thread specification before choosing from the Nuts range.

+
Optional extra check

Thread pitch: only if you need it

Check pitch when the thread is uncertain, the part may have a fine or unusual thread, or the matching nut does not turn freely. Never force it.

Metric pitch is the distance from one thread crest to the next, measured along the bolt. A thread-pitch gauge is the clearest way to check. If you have no gauge, ask a fastener supplier to identify the thread.

Macro steel thread with an orange arrow between two adjacent crests showing one thread pitch
Pitch: one crest to the next, measured along the bolt. Generated teaching illustration, not to scale.

Imperial threads commonly use threads per inch. Converting the diameter does not make an imperial thread match a metric one.

Measurement conventions: Bolt Depot and the Pro-Bolt measuring guide. Follow the specified fixing for structural, safety-critical or warranty-sensitive work.